Specialist in Engineering, Modeling, Drafting of equipment drawings


BELOW ARE EXAMPLE OF FABRICATION OF VARIOUS COMPONENTS :-

1. PRILLING BUCKET

  • PRILLING SYSTEMS INVOLVING FABRICATION & WELDING OF ALUMINIUM 6061T6 ALLOY & PRECISION DRILLING IN THE RANGE 1 TO 1.4mm.

OUR MAIN CLIENTS ARE: - M/S RCF LTD. (THAL & CHEMBUR PLANTS), GSFC LTD. VADODARA, ZUARI AGRO LTD., ICI LTD. KANPUR, TCL BABRALA, KRIBHCO HAZIRA, IFFCO AONLA & PHULPUR, INDO-GULF FERTILIZERS-JAGDISHPUR & DEEPAK FERTILISER LTD. TALOJA ETC.

Specification:
Material - AI 6061T6 ALLOY
Speed - 100-250 RPM
Medium - UREA

Prilling Bucket is a mechanical component, installed on the top of urea tower. Viscous urea is fed into it. The bucket is rotating at desired RPM (100 to 250) which ensures spreading of urea droplets over the complete cross section of the tower. With upward air current in the tower these droplets get dried up & strike the bed as urea crystals. The size of the crystals & their free fall without criss crossing solely depend on the accuracy of holes (drilled on the periphery) their size, angle & finish. The bucket is fabricated from Aluminium alloy (6061 T6).

2. RELAY NOZZLE

 
Specification:
Material - SS 316 (With Nitride Coating)
Medium - Air

Air jet relay nozzles are used on weaving looms for pushing thread without physical contact. Approximately 26 nozzles are used on one loom in a row. The nozzle consists of mainly 2 parts viz. a base: made of Aluminium & the air delivering tube: made up of Stainless Steel 316 grade. The tube is formed & welded from one end & the other end is connected to air inlet fittings. 19 holes are drilled of 0.32mm diameter in the form of hexagon. The tube is cleaned ultrasonically from inside to remove burr & other obstructions to the free flow of air. The air comes out of the drilled hole at an angle & in the form of 19 jets without criss crossing. The Stainless Steel tube is coated with Nitride solution to increase wear resistance.

3. OXYME REACTION NOZZELS & FIRE CHECK VALVES FOR CAPROLUCTUM PLANT OF M/S GSFC LTD.

4. PIPE CLAMPS & U- BOLTS OF STAINLESS STEEL MATERIAL FOR M/S LARSEN & TOUBRO LTD.

5. VARIOUS MACHINED & FABRICATED PARTS FOR ONGC PLATFORMS LIKE :

a) PUMP SHAFTS, CLUTCHES, COUPLINGS FOR AHU- BLOWERS, LUBE OIL & GAS COOLER & START UP AIR COMPRESSORS FOR ONGC PLATFORMS.

b) VALVE SEATS, PULLEYS & SPECIAL FLANGES.

c) FILTERS FOR D.G.SETS. & AIR COMPRESSOR.

d) BLOWERS & CASINGS.IN PH BRONZE MATERIAL FOR AIR HANDLING UNITS ON PLATFORMS.

e) REPAIRING OF HIGH TEMPERATURE DUCTS FOR GAS TURBINES.

f) HIGH TEMP. HOSES WITH END CONNECTIONS IN SS 316 MATERIAL.

6. FABRICATION OF PERFORATED TUBES FOR KREBSOGE EXCEL PVT.LTD.

7. AERATOR PIPES FOR M/S BURN PHILIPS (I) LTD., FOR THEIR YEAST MANUFACTURING UNIT

8. FABRICATION & SUPPLY OF FRUCTODEX AUTOCLAVE TROLLEYS & CARRIAGES WITH PERFORATED TRAYS & WHEELS FOR RAPTKOS BRETT & CO.LTD.


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